When radiator oil coolers are suspected of leaking, they should be thoroughly checked before the radiator is removed for repair. This can be done by testing the cooler with air pressure while the radiator is still in the vehicle.
BT-8316-A or J-34111 are available tools that can be used to test the oil coolers.
TESTING
1. Allow the engine to cool down.
2. Disconnect the negative battery cable(s).
3. Remove the radiator cap. Check coolant level in the radiator and add as necessary.
4. Place a drain pan under the vehicle to catch lost oil.
5. Disconnect the lower pipe or hose from the oil cooler to be tested. Install the correct plug from the Tool Kit into the open radiator fitting.
6. Disconnect the upper pipe or hose from the oil cooler. Install the correct adapter from the Tool Kit into the radiator oil cooler fitting.
7. Apply 345 kPa (50 psi) adapter valve.
8. Watch for bubbles in the coolant. If bubbles appear, remove radiator for repair.
9. If no bubbles, increase the air pressure to 690 kPa (100 psi) and watch for bubbles. If still no bubbles, increase the air pressure to 1,034 kPa (150 psi) and again watch for bubbles.
If no bubbles appeared, the oil cooler is not leaking. If bubbles did appear, remove the radiator for repair.
10. Reconnect the cooler lines (or hoses using new “O” rings) and torque to specifications.
11. Connect the negative battery cable(s).
12. Start the engine and check for leaks.
13. Check and add coolant, engine oil, or transmission fluid as necessary.
