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Category: 2004 6.0L Power Stroke

2004 6.0L Power Stroke

2003 6.0L Power Stroke – RUNNING CHANGES – Turbocharger Oil Supply Line: Installation

Posted on November 6, 2021

• First, apply oil to the oil supply line o-ring. • Orient the supply line where it will be positioned once fully installed. • Press…

2004 6.0L Power Stroke

2003 6.0L Power Stroke – RUNNING CHANGES – Turbocharger Oil Supply Line

Posted on November 6, 2021November 6, 2021

• Part way through the 2003 model year, the turbo oil supply line changed in design. • The early design was a quick-connect/disconnect style (left).…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – FEATURES – GPCM (Glow Plug Control Module) Bracket

Posted on November 6, 2021

• The GPCM bracket has been modified to accept the repositioning of the ICP Sensor. • An earlier GPCM bracket will not work on an…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – FEATURES – FICM (Fuel Injection Control Module) Brackets

Posted on November 6, 2021

• The FICM brackets are now composed of two bottom pieces and two smaller top pieces. The bottom brackets are         pictured here.…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – FEATURES – Water Pump/Front Cover

Posted on November 6, 2021

• The water pump impeller diameter has increased in size to 100 mm from 90 mm. • The larger impeller will increase coolant flow through…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – FEATURES – Glow Plugs

Posted on November 6, 2021November 6, 2021

• Due to the design change of the piston, the glow plug has been made shorter by 1.2 mm. • NOTE: If the longer glow…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – FEATURES – Piston/Combustion Chamber

Posted on November 6, 2021

• The combustion chamber on the piston has been modified. • This modification increases the efficiency of the combustion process, allowing the 6.0L engine to…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – FEATURES – Camshaft

Posted on November 6, 2021

• The lobe separation angle, lobe lift, and duration have changed to improve combustion characteristics. • Changes have been made to the camshaft to increase…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – COMPONENT LOCATION – Upper Oil Pan

Posted on November 6, 2021

• The six M8 bolts which were placed in the center of the upper oil pan have been eliminated. • Additional strength has been cast…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – COMPONENT LOCATION – Top of Engine

Posted on November 6, 2021November 6, 2021

1. EGR Cooler 2. Intake Manifold 3. Compressor Inlet Hose

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