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Category: 2004 6.0L Power Stroke

2004 6.0L Power Stroke

2004 6.0L Power Stroke – AIR MANAGEMENT SYSTEM – Compressor Inlet Hose: Removal

Posted on November 6, 2021

• To disconnect the crankcase ventilation tube from the engine, remove the air inlet tube from the compressor inlet       and rotate the vent…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – AIR MANAGEMENT SYSTEM – Compressor Inlet Hose/Crankcase Breather Hose

Posted on November 6, 2021

• In order to accommodate the change from an internal crankcase breather to an externally mounted crankcase               breather, the…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – AIR MANAGEMENT SYSTEM – Air Management System Features

Posted on November 6, 2021November 6, 2021

• The crankcase breather has been externally mounted on the left valve cover. • The rear cross over section has been removed from the intake…

2004 6.0L Power Stroke

2003 6.0L Power Stroke – RUNNING CHANGES – Injector Clevis

Posted on November 6, 2021

• A change was made to the injector clevis mid-way through the 2003 MY. • The revised clevis in the injector improves the lateral support…

2004 6.0L Power Stroke

2003 6.0L Power Stroke – RUNNING CHANGES – High-Pressure Pump Cover without Sleeve

Posted on November 6, 2021November 6, 2021

• Mid-way through 2003 MY, the sleeve in the high-pressure pump cover was removed. • The sealing surface for the high-pressure oil discharge tube is…

2004 6.0L Power Stroke

2003 6.0L Power Stroke – RUNNING CHANGES – High-Pressure Pump Cover with Sleeve

Posted on November 6, 2021

• From the beginning of production, the high-pressure pump cover retains a sleeve which provides a sealing surface       for the o-ring on the…

2004 6.0L Power Stroke

2003 6.0L Power Stroke – RUNNING CHANGES – Injector Clip Orientation

Posted on November 6, 2021

• The orientation of the injector connector retaining clip has been repositioned in order to improve serviceability. • Prior to this change, the clip was…

2004 6.0L Power Stroke

2003 6.0L Power Stroke – RUNNING CHANGES – Wiring Harness Routing *Late Production 2003 and 2004 MY

Posted on November 6, 2021

• In order to increase serviceability and long term reliability of the engine wiring harness, the two harnesses were           separated. •…

2004 6.0L Power Stroke

2003 6.0L Power Stroke – RUNNING CHANGES – Wiring Harness Routing *Early Production 2003

Posted on November 6, 2021

• From the beginning of the production of the 6.0L Power Stroke engine, the wiring harness has been comprised of      two combined smaller…

2004 6.0L Power Stroke

2003 6.0L Power Stroke – RUNNING CHANGES – Turbocharger Oil Supply Line: Installation

Posted on November 6, 2021

• Once the oil supply line has been pressed into the cooler, the collar should be positioned and the retaining bolt         …

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