Table of Contents Install Install TOC  CAUTION  Do not use petroleum products on the EGR cooler coolant line o-rings or press-in-place seals. The o-rings and…

Table of Contents Install Install TOC Remove the protective caps from the Air Handling Clean Care Kit, Part Number 4919799, used to cover open points…

Table of Contents Install Install TOC Remove the protective caps from the Air Handling Clean Care Kit, Part Number 4919799, used to cover the open…

Table of Contents Install Install TOC Position the EGR valve mounting bracket. Install and tighten the 12 mounting capscrews. Torque Value:  45  n.m  [33 ft-lb] SMALL | MEDIUM | LARGE Last Modified:  10-Dec-2010 Feedback…

Table of Contents Install Install TOC Install a new o-ring into the groove of the water inlet connection. Lubricate the o-ring with vegetable oil. Install…

Table of Contents Install Install TOC Install a new o-ring on each end of the coolant bypass tube. Lubricate the o-ring with vegetable oil. Install…

Table of Contents Install Install TOC Install the thermostat in the thermostat bore by pushing on the outer rim of the thermostat. SMALL | MEDIUM | LARGE Last Modified:  15-Jun-2010…

Table of Contents Install Install TOC Install a new o-ring on the valve. Lubricate the o-ring with a film of antiseize compound. Install the valve…

Table of Contents Install Install TOC  CAUTION  Do not use petroleum based lubricants. Petroleum based lubricants cause the o-ring to crack or swell, leading to…

Table of Contents Install Install TOC Remove the tape from the open exhaust ports and cylinder head. Install two guide studs into the center section…