• Use compressed air to clean debris from the outside of the charge-air cooler. • Remove the charge air cooler piping. Refer to Procedure 01…

Inspect the charge-air cooler fins for obstructions to airflow. Remove obstructions such as a winterfront or debris. Manually lock the shutters in the open position,…

Use pressure gauge, Part Number 3823205, to record the air pressure at the inlet of the charge-air cooler. Install the pressure gauge in the 1/8…

To check the charge air cooler for cracked tubes or header, remove the inlet and outlet hoses from the cooler. The charge air cooler does…

Inspect the charge air cooler for cracks, holes, and other damage. Inspect the tubes, fins, and welds for tears, breaks, or other damage. If any…

Leaks in the intake air system are most commonly identified by: • Inspection of piping for cracked or loose clamps • Applying a solution of…

If previously taped off, remove the tape from the cylinder head prior to installing the intake manifold. Install the air intake manifold to the cylinder…

Inspect the air intake manifold heater for plugging or soot buildup. If plugged , check for the source; turbocharger, air compressor, temperature/pressure sensor, relay, or…

Remove the remaining capscrews holding the air intake manifold to the cylinder head. Remove the intake manifold from the cylinder head, taking care not to…

Remove the protective caps from the component. Install the air inlet piping and connections. Tighten the attaching clamps. Torque Value: 8 N•m [ 71 in-lb…