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Category: Duramax LLY

Duramax LLY

Duramax LLY – OIL PUMP SERVICE – Removal

Posted on September 7, 2022

1. Drain engine oil and remove oil filter. 2. Remove oil pan bolts. 3. Tap oil pan with rubber mallet to break sealer bead. Use…

Duramax LLY

Duramax LLY – FRONT COVER AND TIMING CHAIN – Front Cover Installation

Posted on September 7, 2022

1. Install new camshaft thrust plate and spacer if required. 2. Clean front cover and engine block sealing surfaces with carb cleaner and wipe dry.…

Duramax LLY

Duramax LLY – FRONT COVER AND TIMING CHAIN – Cover Removal

Posted on September 7, 2022

1. Disconnect and remove batteries and tray. 2. Drain engine coolant. 3. Remove radiator upper and lower hoses. 4. Loosen crankshaft pulley belts. 5. Remove…

Duramax LLY

Duramax LLY – OIL PUMP DRIVE – Installation

Posted on September 7, 2022

1. Install new gasket on oil pump drive. 2. Position and insert oil pump drive in block. Turn drive back and forth to seat it…

Duramax LLY

Duramax LLY – OIL PUMP DRIVE – Removal

Posted on September 7, 2022

1. Remove engine cover/console for access to rear of engine. 2. Remove the turbocharger as described in this section. 3. Clean surface of drive, block…

Duramax LLY

Duramax LLY – FRONT COVER OIL SEAL REPLACEMENT

Posted on September 7, 2022September 7, 2022

1. Remove crankshaft pulley and torsional damper. Refer to procedures in this section. 2. Remove oil seal front cover with tool J-22102 or pry tool…

Duramax LLY

Duramax LLY – TORSIONAL DAMPER – Installation

Posted on September 6, 2022September 6, 2022

1. Check seal contact surface of damper. Surface must be clean and smooth to avoid damaging timing cover seal. Smooth surface with 180 grit emery…

Duramax LLY

Duramax LLY – TORSIONAL DAMPER – Removal

Posted on September 6, 2022

1. Remove crankshaft pulley and serpentine belt. Refer to procedure in this section. 2. Remove damper bolt and washer (Figure 2-17). 3. Remove torsional damper…

Duramax LLY

Duramax LLY – CRANKSHAFT PULLEY – Installation

Posted on September 6, 2022

1. Clean face of torsional damper with brake cleaner. Smooth surface with file, or 280 grit paper, if necessary. 2. Install pulley on damper and…

Duramax LLY

Duramax LLY – CRANKSHAFT PULLEY – Removal

Posted on September 6, 2022

1. Loosen (but do not remove) crankshaft pulley bolts (Figure 2-14). 2. Remove serpentine accessory drive belt as follows: a. Loosen drive belt by rotating…

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