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Category: Duramax LLY

Duramax LLY

Duramax LLY – TURBOCHARGER OPERATION – Wastegate Actuator Test

Posted on September 6, 2022

The actuator is tested with a hand operated vacuum pump. Testing is performed with the engine off (not running) as follows: 1. Operate wastegate lever…

Duramax LLY

Duramax LLY – TURBOCHARGER OPERATION – Electronic Accelerator Pedal

Posted on September 6, 2022

The electronic pedal is unique to models equipped with a turbo charged engine. It consists of a pedal, arm, and position sensor (potentiometer), attached to…

Duramax LLY

Duramax LLY – TURBOCHARGER OPERATION

Posted on September 6, 2022September 6, 2022

The wastegate valve controls boost. It is operated by the vacuum actuator. Opening the valve stops boost and closing the valve generates boost. Boost levels…

Duramax LLY

Duramax LLY – TURBOCHARGER SERVICE AND DIAGNOSIS

Posted on September 6, 2022

The turbocharger used on 6.5L diesel engines is a Borg Warner model 1H1 (Figure 2-7). Lubrication is by engine oil from the engine lubrication system.…

Duramax LLY

Duramax LLY – ENGINE DIAGNOSIS – High Fuel Consumption

Posted on September 6, 2022

POTENTIAL CAUSE 1. Prolonged high speed – high load operation. 2. Air cleaner/filter partially plugged. 3. Fuel leaks in lines, hoses at connections. 4. Restriction…

Duramax LLY

Duramax LLY – ENGINE DIAGNOSIS – Overheating

Posted on September 6, 2022

POTENTIAL CAUSE 1. Dirt, debris blocking air flow through coolers, condenser, and radiator. 2. Low coolant level. 3. Serpentine belt loose, worn, or tensioner inoperative.…

Duramax LLY

Duramax LLY – ENGINE DIAGNOSIS – Engine Vibration

Posted on September 6, 2022

POTENTIAL CAUSE 1. Loose engine accessories: – Alternator – A/C compressor – Power steering pump – Mounting brackets – Pulleys – Belt tensioner – Serpentine…

Duramax LLY

Duramax LLY – ENGINE DIAGNOSIS – Excessive Oil Consumption

Posted on September 6, 2022

POTENTIAL CAUSE 1. Prolonged high speed, high load, or overload operation. 2. Incorrect oil grade used for high ambient temperature operation. 3. Oil leaks at:…

Duramax LLY

Duramax LLY – ENGINE DIAGNOSIS – Gray Smoke

Posted on September 6, 2022

POTENTIAL CAUSE 1. Long idle periods. 2. Low grade fuel. 3. Fuel tank vent restricted. 4. Fuel return line restricted. 5. Engine problem (low compression…

Duramax LLY

Duramax LLY – ENGINE DIAGNOSIS – Black Smoke

Posted on September 6, 2022

POTENTIAL CAUSE 1. Low grade diesel fuel. 2. Over rich fuel mixture: – Drain/return lines restricted. – Injector(s) stuck open. – Engine speed or throttle…

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