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Category: Duramax LLY

Duramax LLY

Duramax LLY – INTAKE AND EXHAUST MANIFOLDS

Posted on September 12, 2022

The manifolds can all be immersed in parts cleaning solvent. Carbon buildup in the exhaust manifolds can be removed with carb cleaner, wire brushing, or…

Duramax LLY

Duramax LLY – ROCKER COVER AND OIL PAN SERVICE

Posted on September 12, 2022

Clean the pan and covers in cleaning solvent. Use carb cleaner on stubborn deposits if necessary. Inspect rocker covers and oil pan for cracks, sealing…

Duramax LLY

Duramax LLY – FLUSHING ENGINE COOLER

Posted on September 12, 2022

Flush the engine oil cooler whenever a component failure contaminates the oil with metal or similar particles. The oil and filter should also be changed.…

Duramax LLY

Duramax LLY – OIL FILTER ADAPTER AND BYPASS VALVE SERVICE

Posted on September 12, 2022September 12, 2022

Oil Filter Adapter Inspect the adapter fitting and bolt for damaged threads (Figure 2-149). Replace either fitting if damaged. Inspect the filter adapter for stripped…

Duramax LLY

Duramax LLY – OIL PUMP AND PUMP DRIVE SERVICE

Posted on September 12, 2022

The oil pump can be disassembled for inspection if desired but not overhauled. The pump is serviced only as a complete assembly. Individual pump parts…

Duramax LLY

Duramax LLY – DAMPER AND FLYWHEEL SERVICE

Posted on September 12, 2022

The flywheel can be immersed in cleaning solvent. However, the torsional damper should only be wiped clean with a cloth wetted with parts cleaner. The…

Duramax LLY

Duramax LLY – LIFTER, PUSHROD, ROCKER ARM SERVICE

Posted on September 12, 2022

Clean the rocker arms, shafts, pushrods, guides, clamps, and lifters in parts cleaning solvent. Immerse the lifters in solvent and use a pushrod to stroke…

Duramax LLY

Duramax LLY – CYLINDER HEAD OVERHAUL – Cylinder Head Reassembly

Posted on September 12, 2022

1. Scuff sand all gasket surfaces with 180 grit paper. 2. Clean the valvetrain parts and cylinder head with solvent and dry with compressed air.…

Duramax LLY

Duramax LLY – CYLINDER HEAD OVERHAUL – Cleaning and Inspection

Posted on September 12, 2022

Clean the cylinder heads and valve components in parts cleaning solvent. Use carb cleaner and a wire brush to remove stubborn carbon deposits on the…

Duramax LLY

Duramax LLY – CYLINDER HEAD OVERHAUL – Disassembly

Posted on September 12, 2022

1. Remove glow plugs and injectors if not previously removed. 2. Remove temperature sender from left side head (Figure 2-132). 3. Clean valve faces with…

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