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Category: Duramax LLY

Duramax LLY

Duramax LLY – FRONT COVER AND BAFFLE INSTALLATION

Posted on September 12, 2022

1. Install new seal in front cover with installer tool J–22102. 2. Apply sealer to front cover as follows: • Use anaerobic sealer such as…

Duramax LLY

Duramax LLY – TIMING CHAIN-SPROCKET-GEAR INSTALLATION

Posted on September 12, 2022

1. Rotate crankshaft so #1 piston is at TDC. 2. Install sprocket drive keys in camshaft and crankshaft (Figure 2-167). 3. Place block in upright…

Duramax LLY

Duramax LLY – CAMSHAFT INSTALLATION

Posted on September 12, 2022September 12, 2022

1. Place engine in upright position so cam bearing bores are vertical. 2. Lubricate camshaft bearing journals with engine oil. Then lubricate cam bearings with…

Duramax LLY

Duramax LLY – OILPUMP, OIL PAN, FLYWHEEL INSTALLATION

Posted on September 12, 2022

1. Pour 2-3 ounces engine oil into pump and rotate pump shaft to lubricate pump gears. 2. Install retainer and pump shaft in oil pump.…

Duramax LLY

Duramax LLY – PISTON/CONNECTING ROD INSTALLATION AND BEARING FIT

Posted on September 12, 2022

Verify correct piston and rod assembly. Be sure piston crown relief and notches in rod for bearing inserts are aligned (Figure 2-160). Install only one…

Duramax LLY

Duramax LLY – REAR MAIN SEAL INSTALLATION

Posted on September 12, 2022

1. Lubricate new rear main seal lip with chassis grease or petroleum jelly. 2. Apply sealer such as Permatex #2 to outer circumference of new…

Duramax LLY

Duramax LLY – CRANKSHAFT MAIN CAP TORQUE SEQUENCE

Posted on September 12, 2022

1. Tighten the inner 12 mm bolts to 55 lb-ft (75 N.m). 2. Retighten the inner 12 mm bolts to 55 lb-ft (75 N.m). 3.…

Duramax LLY

Duramax LLY – CRANKSHAFTEND PLAY CHECK

Posted on September 12, 2022

1. Tighten bolts in main cap number 3 to approximately 10 lb-ft (14 N•m) torque. 2. Tap crankshaft rearward then forward to align thrust bearing.…

Duramax LLY

Duramax LLY – ENGINE ASSEMBLY AND ADJUSTMENT – Crankshaft and Main Bearing Installation

Posted on September 12, 2022

1. Measure main journal diameters, note color code on crankshaft, and size letter on engine pan rail. Select bearings as needed. 0.0005 in. (0.013 mm)…

Duramax LLY

Duramax LLY – ENGINE ASSEMBLY AND ADJUSTMENT – Crankshaft Main Bearing Selection

Posted on September 12, 2022

Main bearings are available in standard and two under sizes for select fit purposes. Required bearing clearances are: • 0.0017-0.003 in. (0.045-0.083 mm) at bearings…

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