Cummins ISX11.9 CM2250 – Service Manual 019-202   Metripack Connector Series

The connector can have multiple pin configurations. All types of connectors are repaired in the same manner.

The connector pins can not be repaired or replaced. The connector must be replaced as a unit.

Refer to the connector replacement procedure for replacement instructions.

The connector can have multiple pin configurations. All types of connectors are repaired in the same manner.

The connectors have different keying and can not be interchanged with each other.

Before installing the new connector, perform a test fit to make sure the connector is keyed correctly.

Refer to the appropriate wiring repair kit in the service tools table in the front of Section 19 for the correct repair connector.

Refer to the wiring diagram in Section E for pin locations.

Replace one contact wire at a time. If more than one wire needs replaced, attach a lettered tag to each wire removed.

Measure 152 mm [6 in] back from the face of the connector, and remove the wiring harness protective cover.

Before cutting the wires, measure and tag the wires.

Use wire cutters to cut wire A 117 mm [4-½ in] from the face of the connector.

Use wire cutters to cut wire B 104 mm [4 in] from the face of the connector.

Use wire cutters to cut wire C 91 mm [3-½ in] from the face of the connector.

Use crimping tool, Part Number 3822930, to remove 6 mm [¼ in] of insulation from all electrical wires.

Before installing the new connector, perform a test fit to make sure the connector is keyed correctly.

Refer to the appropriate wiring repair kit in the service tools table in the front of Section 19 for the correct repair connector.

Refer to Section E for pin locations.

Replace one contact at a time. If more than one wire needs replaced, attach a lettered tag to each wire removed.

Install the terminal repair wires on the bare wires and use wire crimping tool, Part Number 3822930, to crimp the terminals.

Use heat gun, Part Number 3822860, to heat the shrink tubing. The tubing will shrink and make the connection waterproof.

Wrap the wires with tape, for added protection to complete the repair.