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Category: 2004 6.0L Power Stroke

2004 6.0L Power Stroke

2004 ECONOLINE 6.0L Power Stroke – COMPONENT LOCATION – Left of Engine

Posted on November 6, 2021November 6, 2021

1. EP (Exhaust Pressure) Sensor 2. GPCM (Glow Plug Control Module) 3. 12-way Connector 4. Battery Power Junction Point  

2004 6.0L Power Stroke

2004 6.0L Power Stroke – ELECTRICAL COMPONENTS – ICP Sensor

Posted on November 6, 2021

• The ICP sensor is no longer located in the high-pressure pump cover. • It has been relocated to the front on the right high-pressure…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – ELECTRICAL COMPONENTS – Glow Plug Wiring Harness

Posted on November 6, 2021

• In order to increase the serviceability of the glow plugs, the glow plug buss bar has been replaced with a new glow     …

2004 6.0L Power Stroke

2004 6.0L Power Stroke – ELECTRICAL COMPONENTS – EGRTP (Exhaust Gas Recirculation Throttle Plate)

Posted on November 6, 2021

• The EGR throttle plate is designed to assist with EGR operation. • The EGRTP actuator modifies the intake airflow from the charge air cooler…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – ELECTRICAL COMPONENTS – Actuators

Posted on November 6, 2021

• Actuators convert electrical output from the PCM to hydraulic, mechanical, or electronic work. • The 6.0L Power Stroke  engine now uses five (5)…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – ELECTRICAL COMPONENTS – EGRTP (Exhaust Gas Recirculation Throttle Position) Sensor

Posted on November 6, 2021

• The EGR throttle position (EGRTP) sensor is a potentiometer that provides a feedback signal to the PCM. • The input signal is an analog…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – ELECTRICAL COMPONENTS – Sensor Overview

Posted on November 6, 2021

• The PCM sends a Vref of 5.0 volts to four engine mounted sensors: ICP, EP, EGRVP, and EGRTP. It also sends a     …

2004 6.0L Power Stroke

2004 6.0L Power Stroke – FUEL MANAGEMENT SYSTEM – DLC (Diamond Like Carbon) Coated Plunger

Posted on November 6, 2021

• The injector plunger has had a DLC coating applied to it. • The coating will further increase the robustness of the injector against poor…

2004 6.0L Power Stroke

2004 6.0L Power Stroke – FUEL MANAGEMENT SYSTEM – High-Pressure Pump

Posted on November 6, 2021November 6, 2021

• The high-pressure pump utilized with the new wavy high-pressure rails will have the capability to produce                 …

2004 6.0L Power Stroke

2004 6.0L Power Stroke – FUEL MANAGEMENT SYSTEM – IPR Heat Shield

Posted on November 6, 2021

• The IPR has a new removable heat shield wrapped around it to help block excessive heat from the exhaust. • If the IPR has…

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