Prior to installing the EGR connection tube V-band clamps, coat the clamp surfaces with high-temperature anti-seize compound. Install the EGR connection tube. Use new gaskets.…

Scrape the gasket surfaces of the EGR connection tube, as well as the EGR valve and the EGR cooler, free of gasket material. Take caution…

Remove the capscrews from the support flange of the EGR connection tube. NOTE: Use caution to keep debris from falling in the EGR cooler and…

NOTE: Make sure to install any previously removed spacers between the EGR valve and air intake connection. The spacers will require an additional set of…

Clean the EGR valve and air intake connection mounting surfaces of gasket material. Take care to keep any debris out of the air intake system.…

Clean the area around the EGR valve with a clean cloth to help prevent debris from entering the air intake system when the EGR valve…

Install the EGR cooler assembly with a new gasket between the EGR cooler and exhaust manifold. Install the capscrews and spacers that connect the EGR…

Lubricate the sealing a-ring on the EGR cooler coolant inlet line with assembly lubricant, Part Number 3163086, for ease of installation to the EGR cooler…

Use safety solvent to clean the soot from the inside of the EGR cooler. Use compressed air to dry the inside of the EGR cooler.…

NOTE: This procedure applies to Rear Gear Train engines only. For Front Gear Train engines, refer to the vehicle manufacturer’s service information. In order to…