EGR Cooler Coolant Supply Line • For Rear Gear Train engines, if disassembled, assemble the EGR cooler supply line onto the EGR cooler and install …

Clean the tubes with solvent and dry with compressed air. Inspect the tubes for cracks or leaks. Replace any damaged components. Inspect the sealing o-ring…

EGR Cooler Coolant Return Line • Remove the nut from the studded capscrew on the oil cooler housing. • Remove the hose clamps from the…

Install the EGR cooler bracket and capscrew to the cylinder head. Tighten the capscrews in the order shown. Torque Value: 24 N•m [ 212 in-lb…

Clean the EGR cooler bracket with solvent and dry with compressed air. Inspect the EGR cooler bracket for cracks or other damage. Replace the EGR…

Remove the two capscrews that attach the EGR cooler bracket to the cylinder head. Remove the EGR cooler bracket.  

NOTE: Install a light coating of high temperature anti- seize compound to the threads of the exhaust gas pressure sensor tube prior to installation. Install…

Clean the exhaust gas pressure sensor tube with solvent and dry with compressed air. Inspect the tube for signs of leakage, damaged sealing areas, or…

Remove the mounting fastener securing the exhaust gas pressure sensor tube to the EGR cooler mounting bracket. Use compressed air to clean around the fittings…

Inspect the ports on the exhaust manifold and the exhaust pressure sensor for signs of leaks or damage. Leaks can be identified by soot streaks.…