Clean the gasket sealing surfaces on the oil drain line and the turbocharger. Clean the o-ring seating bore in the cylinder block, taking care not…

Clean around the area where the oil drain line inserts into the cylinder block with a clean cloth. Remove the two capscrews that hold the…

Inspect the line for oil leaks or damage. Repair or replace as necessary.

Install the turbocharger coolant supply hose by connecting the hose to the fittings to the cylinder block and into the bottom of the turbocharger bearing…

Clean the coolant hoses with solvent and dry with compressed air. Inspect the sealing a-rings for cuts or deformation. Replace as necessary. Inspect the coolant…

Disconnect the turbocharger coolant supply hose from the fitting in the cylinder block. Disconnect the turbocharger coolant supply hose from the fitting in the bottom…

Install and tighten the turbocharger oil drain line. Refer to Procedure 01 0-045 in Section 10. Lubricate the bearings by pouring 59 to 89 cc…

NOTE: If installing a new turbocharger, orient the compressor housing to the same position as the turbocharger that was removed. Orient the housing by loosening…

Clean the turbocharger and exhaust manifold gasket surfaces. Inspect the tu rbocharger and exhaust manifold gasket surfaces and mounting studs for cracks and other damage.…

Remove the four turbocharger mounting nuts. Remove the turbocharger and gasket. Cover the turbocharger exhaust inlet port with a protective cap from the Air Handling…