Use solvent to clean the bracket. Dry with compressed air. Visually inspect the bracket for cracks and other damage. Discard damaged parts. NOTE: The cylinder…

Visually inspect the compressor drive splined coupling for cracks or broken splines. Visually inspect the fuel pump drive hub or spider coupling for wear or…

Remove all gasket material from the sealing surfaces. Caution: Seal all openings with tape to prevent future damage from solvent or steam entering the oil…

Visually inspect for damaged threads in the turbocharger mounting stud holes. If threads are damaged (cross-threaded, etc.), chase the threads with a 3/8-16 N.C.-38 tap.…

Apply penetrating oil to the base of the turbocharger mounting stud to be removed. Use a standard stud extractor to remove the turbocharger mounting stud(s)…

Use a mallet to remove the exhaust manifold sections. Use a wire brush to remove carbon from the gasket sealing surfaces. Use penetrating oil and…

Cleaning Remove all gasket material from the gasket mating surfaces. Use solvent or steam to clean the intake manifold. Warning: When using a steam cleaner,…

Visually inspect the turbocharger compressor V-band outlet and the discharge elbow V-band connection for dents or fretting. Replace the turbocharger compressor housing or discharge elbow…

Measure the compressor impeller radial clearance. NOTE: Hold the impeller toward the housing. Install a wire feeler gauge or a flat feeler gauge with a…