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Category: Duramax LLY

Duramax LLY

Duramax LLY – CRANKSHAFT BEARING – Replacement In-Vehicle

Posted on September 8, 2022September 8, 2022

The crankshaft main and rod bearings can be replaced without having to remove and completely disassemble the engine. The rod bearings only require that the…

Duramax LLY

Duramax LLY – VALVE LIFTER REPLACEMENT – Installation

Posted on September 8, 2022

WARNING: The following procedural step requires the use of kerosene or diesel fuel for lifter priming. Since both liquids are flammable, do not prime the…

Duramax LLY

Duramax LLY – VALVE LIFTER REPLACEMENT – Cleaning and Inspection

Posted on September 8, 2022

Clean each lifter with a standard parts cleaning solvent. Dry the lifter with low pressure compressed air after cleaning. Check the lifter body for scoring…

Duramax LLY

Duramax LLY – VALVE LIFTER REPLACEMENT – Removal

Posted on September 8, 2022

1. Remove one or both cylinder heads as needed. Refer to procedures in this section. 2. Remove bolt attaching guide plate clamp to block and…

Duramax LLY

Duramax LLY – CYLINDER HEAD AND GASKET SERVICE – Cylinder Head (Right Side) – Installation

Posted on September 8, 2022

1. Clean gasket surface of cylinder block with scraper if necessary. Scuff sand surface with 180 grit emery or paper to provide better surface for…

Duramax LLY

Duramax LLY – CYLINDER HEAD AND GASKET SERVICE – Cylinder Head (Right Side) – Removal

Posted on September 8, 2022

1. Remove front console and engine cover. 2. Drain radiator and disconnect batteries. 3. Remove batteries and battery tray. 4. Remove passenger side splash shield.…

Duramax LLY

Duramax LLY – CYLINDER HEAD AND GASKET SERVICE – Cylinder Head (Left Side) – Installation

Posted on September 8, 2022

1. Clean gasket surface of cylinder block with scraper if necessary. Then remove protective covering from cylinder and lifter valleys. 2. Wipe cylinder block surface…

Duramax LLY

Duramax LLY – CYLINDER HEAD AND GASKET SERVICE – Cylinder Head (Left Side) – Removal

Posted on September 8, 2022September 8, 2022

1. Remove hood with aid of helper as follows: – Disconnect hood harness – Remove harness clips at driver side frame rail bracket – Remove…

Duramax LLY

Duramax LLY – EXHAUST MANIFOLD SERVICE – Right Exhaust Manifold Rear Heat Shield Replacement

Posted on September 8, 2022

1. Remove console and engine access cover. 2. Detach rear heat shield from transmission fill tube clamp (Figure 2-39). 3. Remove rear heat shield. 4.…

Duramax LLY

Duramax LLY – EXHAUST MANIFOLD SERVICE – Right Exhaust Manifold Heat Shield Replacement

Posted on September 8, 2022

Removal 1. Remove console and engine access cover. 2. Remove right exhaust manifold rear heat shield screws and locknuts (Figure 2-38). 3. Remove shield attaching…

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