Cummins ISX11.9 CM2250 – Service Manual 011-047   Aftertreatment Diesel Particulate Filter Differential Pressure Sensor Tubes

The aftertreatment diesel particulate filter differential pressure sensor tubes connect the differential pressure sensor to the ports on the aftertreatment system. There are two aftertreatment diesel particulate filter differential pressure sensor tubes. One tube connects to the aftertreatment system upstream of the aftertreatment diesel particulate filter and the other connects downstream of the aftertreatment diesel particulate filter.

Due to the number of exhaust gas aftertreatment configurations, this procedure is generic. Not all illustrations within this procedure will represent all applications.

Carbon deposits inside the tubes can cause an amber CHECK ENGINE light.

CAUTION  The aftertreatment diesel particulate filter differential pressure sensor will not operate properly if the differential pressure sensor tubes are not connected to the correct port. Mark the differential pressure sensor tube connection port locations before disconnecting.

NOTE: The mounting location of the aftertreatment diesel particulate filter differential pressure sensor varies with exhaust aftertreatment orientation and OEM mounting location.

Remove the spring clamps from the stainless steel tube end of the flexible hose sections attached to the exhaust gas filter pressure sensor.

Loosen the aftertreatment diesel particulate filter differential pressure sensor tube nuts.

If p-clips or tube clamps are used to hold the exhaust gas filter pressure sensor tubes on the exhaust aftertreatment system, mark their location prior to removal.

Remove the p-clips or tube clamp mounting capscrews, if necessary.

WARNING  When using solvents, acids, or alkaline materials for cleaning, follow the manufacturer’s recommendations for use. Wear goggles and protective clothing to reduce the possibility of personal injury.

WARNING  Wear appropriate eye and face protection when using compressed air. Flying debris and dirt can cause personal injury.

Inspect the inside of the tube.

If the tube is partially clogged, saturate the inside of the tube with a mineral based solvent, or equivalent.

Carefully clean debris from the mouth of the tube. Make sure not to damage the tube.

If the tube is fully clogged or otherwise unable to be cleaned, the tube must be replaced.

Clean the tube with safety solvent.

Dry the tube with compressed air.

Check the tube for cracks and thread damage. Replace the tube if damage is found.

Inspect the inside of the threaded bosses on the aftertreatment canister.

Clean debris from the inside of the threaded bosses, while being careful to not damage the threads.

CAUTION  The aftertreatment diesel particulate filter differential pressure sensor will not operate properly if the differential pressure sensor tubes are not connected to the correct port. Install the differential pressure sensor tubes as noted during disassembly.

CAUTION  The aftertreatment system must be installed so the aftertreatment diesel particulate filter differential pressure sensor tubes slope downward to drain condensation away from the differential pressure sensor.

The aftertreatment diesel particulate filter differential pressure sensor port closest to the sensor mounting bracket connects upstream of the aftertreatment diesel particulate filter.

NOTE: In vertical aftertreatment orientations, an aftertreatment diesel particulate filter differential pressure sensor tube support can be present. Be sure the differential pressure tubes are seated in the support clip.

Apply a coating of Locite™ 80209, 51002, 76732, copper or silver grade, or equivalent, to the threads on the differential pressure sensor tubes prior to assembly. Do not allow Loctite™ to enter the inside of the differential pressure sensor tubes. This can cause a blockage.

Loctite™ Anti-Seize Temperature Range

Install the differential pressure sensor tubes on the aftertreatment system.

Attach the flexible hose sections of the differential pressure sensor tubes to the differential pressure sensor using two spring clamps.

NOTE: Make sure the differential pressure sensor tubes are not making contact with each other or any other vehicle components prior to tightening the differential pressure sensor tube nuts.

NOTE: Make sure the differential pressure sensor tubes are not misaligned or bent when being tightened.

Tighten the aftertreatment diesel particulate filter differential pressure sensor tube nuts.

Install the p-clips or the tube clamps that hold the exhaust gas filter pressure sensor tubes on the exhaust aftertreatment system.

Tighten the p-clips or the tube clamp bolts, if necessary.

Operate the vehicle on a dynamometer, or perform a road test, with the engine at rated load, for a minimum of 5 minutes to make sure the aftertreatment system is performing properly.

Check for exhaust leaks.

Use INSITE™ electronic service tool to check for fault codes.