Inspection: Connecting rod bearing span when free •If the span is less than the specified limit, replace both the upper and lower bearings as a…

Inspection: Piston projection from upper crankcase top surface • Set the piston at the top dead center. • Mark reference points A (five points in…

•Installation: Sealing cap – Apply sealant to the press fitting hole in the cylinder head. – Install sealing caps and press them in to the…

Removal: Valve cotter <Method 1> • Using and, remove and install the valve cotters according to the following procedure. • Install on the cylinder head…

Assembly sequence Follow the disassembly sequence in reverse. Removal: Cylinder head • Loosen the cylinder head bolts (M10: 1, 2), (M12: 3 to 20) by…

Assembly sequence Follow the disassembly sequence in reverse. Removal: Cam sprocket • Bring the No. 1 cylinder piston to the top dead center (TDC) on…

Disassembly sequence 1. Oil filler cap 2. Grommet 3. Cover 4. Spacer 5. Insulator 6. Rocker cover rubber 7. Snap ring 8. Fuel return hose…

Disassembly sequence 1. Transmission mounting support 2. Engine and transmission Assembly sequence Follow the disassembly sequence in reverse. Removal procedure Removal: Engine and transmission •…

• Remove the starter from the engine. (See Gr54.) • Visually examine the starter pinion contact surface of the ring gear for crack and other…

• Measure the protrusion of the chain tensioner’s plunger to determine the elongation of the timing chain. • Remove the chain tensioner from the cylinder…