[1] – Press new bearing (A) into case and install retainer plate (B).
[2] – Install four screws (C).
[3] – Route stator leads (D) through holes in rear case (E).
[4] –
→NOTE:
Check that rotor fan does not contact case and that rotor assembly turns
smoothly in bearing.
Press rotor shaft (F) into rear case.
[5] – Route stator leads (G) through holes in rectifier (H) and install rectifier.
[6] – Using a needle nose pliers, form a loop (I) in each stator wire lead and install screws through the loops.
[7] –
IMPORTANT:
Check that short, black, screw is installed in regulator tab. Longer screw
will contact frame and damage the charging system.
Install regulator (J).
[8] – Using a small screwdriver to hold brushes, install brush holder (K).
[9] – Install brush holder screws as shown; black screw (L) and gold screws (M).
[10] – Install regulator cover (N) and screws (O).
[11] – Install insulator (P) and nut.
[12] – Install sheave.
[13] – Secure sheave in soft jaw vise. Install nut (Q) and tighten to specification.
