Cylinder Bore Measurement Inspection Measure cylinder bore diameter at three positions; top, middle, and bottom. At these three positions, measure in both directions; along crankshaft…

[1] – IMPORTANT: Pistons must be installed on the same connecting rod they were removed from. →NOTE: Apply clean engine oil to all parts during…

[1] – Inspect all parts for wear or damage. Replace as necessary. [2] – Measure crankshaft connecting rod journal diameter. [3] – Install connecting rod…

[1] – IMPORTANT: Pistons must be installed in cylinders from which they were removed and in the same direction. Be careful not to damage crankshaft…

[1] – Remove oil pan and oil pickup tube. [2] – Remove cylinder head. [3] – Check cylinder bore for ridges. These ridges can damage…

[1] – →NOTE: The engine must be removed from the machine to perform this test. Remove the flywheel from the crankshaft. (See Remove and Install…

[1] – Remove connecting rod cap. [2] – Wipe oil from bearing insert and crankshaft journal. [3] – Put a piece of Plastigage TM (A),…

[1] – Fasten dial indicator (A) to engine and position indicator tip on end of crankshaft (B). [2] – Zero the dial indicator. [3] –…

Insert a feeler gauge (A), according to specifications, between connecting rod cap and crankshaft. If side play exceeds specification, replace connecting rod.

[1] – →NOTE: Approximate oil pan capacity is 2.6 L (2.75 qt.). Drain oil. [2] – Remove cap screws from oil pan (G) and remove…